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Schaffhauserstrasse 30 - 4332 Stein - Schweiz
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Switzerland, Stein AG - 4332
Schaffhauserstrasse 30

+41 56 281 91 14

info@qps-engineering.ch

Defect Imitation Testset – Liquid Vials

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Enhance your quality control processes with QLabs’ Premium Defect Simulation Test Kit. Specifically designed for pharmaceutical, biotechnology, and food technology industries, this comprehensive kit includes pre-filled glass vials featuring realistic defects such as cracks, holes, dust particles, and metal shavings. Ideal for calibrating and validating Manual, Semi-Automated, and Automated Visual Inspection systems, our test kit ensures accurate defect detection, improves inspection efficiency, and supports regulatory compliance. Trust QLabs to provide the precision tools you need for superior quality assurance.

Liquid Vials

This category uses vials containing various liquid-based defect models to train personnel in visual inspection of filled pharmaceutical containers.

  • Particulate Contamination: Visible particles and embedded fibers in the solution train the detection of foreign matter.
  • Fill Level: Systematically induced underfilling and overfilling improve awareness of fill level deviations.
  • Closure Defects: Misaligned or loosely fitted caps demonstrate potential leakage issues.
  • Stopper Defects: Rubber stoppers with nicks, cracks, or misalignment simulate common closure defects.
  • Turbidity and Discoloration: Gradual levels of turbidity (from clear to milky) and subtle color shifts support training in detecting clarity and color abnormalities.
  • Glass Surface Damage: Cracks, chips, or scratches on the vial body simulate common glass defects.
Key Advantage Description
Standardization of Inspection Predefined liquid defect types (e.g., particles, turbidity, fill level anomalies) ensure a unified inspection standard. This minimizes subjective judgment and increases reproducibility.
Validation and Qualification of Inspection Stations Control vials with known fill deviations or embedded particles allow accurate calibration of lighting, optics, and camera systems—providing quantifiable detection benchmarks.
Training and Competency Verification Operators are trained on realistic scenarios such as turbidity, underfill, or cap misalignment. Retesting with identical sets helps verify retained sensitivity and performance consistency.
Ongoing Performance Monitoring Regular testing with liquid control vials demonstrates continued reliability of the inspection process. Performance trends and deviations can be tracked and corrected promptly.
Reduction of False Rejects and Missed Defects Clear defect classifications (e.g., true vs. pseudo-contaminants) reduce unnecessary rejections while ensuring critical issues are consistently detected.
Regulatory Evidence Documented use of test vials supports validation status and inspection control—helping meet FDA, EMA, and other regulatory requirements during audits.
Weight 1 kg
Dimensions 10 × 11 × 22 cm

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